Fitting a plastic corrugated roof

Advice please?

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thebeachcombers

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Posted At: 13/06/2009 15:37:43

I will be fitting a clear plastic corrugated roof, 3" profile and 1.3mm thick between two parallel walls, 1300mm apart. The roof will have a length of 3050mm.

I will be using two pieces of roofing, overlapping.

I intend to afix two 3 metre 50mmx50mm battens on each wall, both at the same height, but both dipping down at one end. I then will fix cross-members at each end.

Question 1: I obviously need to fix intermediate cross members - what would a good spacing be? 600mm?

Question 2: How many fixings will be needed? How far apart should the screws be? Is there any particular order to fix them in?

I don't need advice about eaves fillers or flashing, I have all that in hand.

Thanks.
Dan Gleebitz

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Posted At: 13/06/2009 18:44:26

All will be revealed..

Roofing
thebeachcombers

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Posted At: 13/06/2009 18:58:26

Thanks for that Dan, I did actually come across that useful site before I posted in researching it, and whilst it did give some useful information, it did not answer those two questions as far as I can tell.
Dan Gleebitz

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Posted At: 13/06/2009 20:01:33

Wickes guide ..

Roofing
Chris1

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Posted At: 13/06/2009 20:39:56

Could the same instructions be used if installing metal corrugated sheets. Our garage has an asbestos roof which leaks, although when sealing round the window frame my son used the same sealant on the roof and 98% of it has stopped leaking when we have heavy rain or prolonged rain. I am looking at possibly moving or renting out the property and if the new owner/tenants have a small car ie Fiesta, Smart car or at least Fiesta size, they would be able to use the garage for the purpose it was meant for. Otherwise it is a glorified shed, which is what we use it for.

Chris

PS My son doesn't know it but he is going to be doing the work. Shhhh......
gloucester

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Posted At: 13/06/2009 20:58:27

Been there - done that!

Quoting thebeachcombers (13/06/2009 @ 15:37:43):
Question 1: I obviously need to fix intermediate cross members - what would a good spacing be? 600mm?


600mm sounds reasonable - though mine (reusing the existing frame) are a little further apart. What size cross members are you using? is there the remotest chance that someone might go on the top? - I'd suggest they should be at least 75x50.

Link to an image.


Link to an image.


Quoting thebeachcombers (13/06/2009 @ 15:37:43):
Question 2: How many fixings will be needed? How far apart should the screws be? Is there any particular order to fix them in?


The problem will be actually making the fixings - unless you're prepared to get on the top (see above). I'd fix through every other crown. Make sure you use sealant on the overlap - I didn't and it leaks
thebeachcombers

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Posted At: 13/06/2009 21:37:01

Quoting Dan Gleebitz (13/06/2009 @ 20:01:33):
Wickes guide ..

Roofing


Thanks Dan, that was really useful.
thebeachcombers

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Posted At: 13/06/2009 21:41:21

Thanks for that gloucester... not having much experience handling that kind of sheeting, I wonder whether (assuming the underlying structure is strong enough of course) it will support my 13st frame without too much distortion let alone breaking.....
gloucester

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Posted At: 14/06/2009 08:30:42

You'd need to use a crawl board - say a stout scaffolding plank or a sheet of 12mm min thickness ply
thebeachcombers

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Posted At: 14/06/2009 10:08:30

Quoting gloucester (14/06/2009 @ 08:30:42):
You'd need to use a crawl board - say a stout scaffolding plank or a sheet of 12mm min thickness ply


So as long as the load is spread the plastic won't crack... I'll try it on the lounge floor first I think Cheeky
thebeachcombers

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Posted At: 14/06/2009 11:41:55

Gloucester, what are those metal brackets called that you are using to join the purlins to the side supports please?

Or is it a joist hanger upside down?
gloucester

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Posted At: 14/06/2009 13:09:16

As I said I was "reusing the frame" - i.e. I merely had to replace the corrugated plastic. However B+Q certainly has a variety of such brackets available or try Screwfix - Potentially malicious link has been removed.
thebeachcombers

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Posted At: 14/06/2009 13:50:29

Yes, thanks, I was aware of joist hangers - they are supposed to be used the other way up I think so the joist (or purlin in this case) rests in the cradle. Still, seems to work fine in your case
stephsgran

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Posted At: 15/06/2009 21:04:01

Quoting Chris1 (13/06/2009 @ 20:39:56):
Could the same instructions be used if installing metal corrugated sheets. Our garage has an asbestos roof which leaks, although when sealing round the window frame my son used the same sealant on the roof and 98% of it has stopped leaking when we have heavy rain or prolonged rain. I am looking at possibly moving or renting out the property and if the new owner/tenants have a small car ie Fiesta, Smart car or at least Fiesta size, they would be able to use the garage for the purpose it was meant for. Otherwise it is a glorified shed, which is what we use it for.

Chris

PS My son doesn't know it but he is going to be doing the work. Shhhh......


Chris - before starting any work on an asbestos roof c heck with your local Council re the regulations regarding the removal and disposal of asbestos - a very dangerous product.
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