Been there - done that!
Question 1: I obviously need to fix intermediate cross members - what would a good spacing be? 600mm?
600mm sounds reasonable - though mine (reusing the existing frame) are a little further apart. What size cross members are you using? is there the remotest chance that someone might go on the top? - I'd suggest they should be at least 75x50.
Question 2: How many fixings will be needed? How far apart should the screws be? Is there any particular order to fix them in?
The problem will be actually making the fixings - unless you're prepared to get on the top (see above). I'd fix through every other crown. Make sure you use sealant on the overlap - I didn't and it leaks